Vacuum Emulsifier

Working Principle:

Vacuum Complete Homogenizing Emulsifying Line consists of homogenizing emulsifying Main Kettle (Kettle cover lifting together with the machine, Turnover kettle body), water phase kettle, oil phase kettle, two agitators, vacuum system, electric heating or steam heating temperature control system, electric control etc.. It is a special equipment for producing top-rated cream, pharmaceutical ointment, lotion etc.

Main Features :

• Main Emulsifying process is carried out under completely closed condition to avoid dust and microbial pollution. The materials in the water phase kettle and oil phase kettle go to the main emulsifying kettle is through vacuum. The main kettle is turnover type for discharging materials. Electric heating or steam heating to heat up the materials inside the kettle. The automatically controlled heating temperature can be set at will. Input cooling water into the jacket to cooling the materials down. The materials inside the kettle are sheared, dispersed and emulsified through high-speed interior circulation of the Emulsifier, and they are also mixed Forward and Backward two directions: Frame with scraper mixing (Clockwise Direction), Propeller Mixing(Anticlockwise Direction). Centrifugation generated by the rotation scraper agitator makes the PTFE scraper cling to the wall closely, which solve the materials-sticking-to-wall problem with dead corner. Various speed control with Frequency Converter. Emulsifier and Propeller agitator can work independently or together.

• Required materials dispensing, emulsifying, homogenizing, mixing can be obtained within a short period.

• Kettle cover is equipped with lamp sight glass (One unit) so inside working condition can be checked at any time. The main kettle structure: Two jackets, heating and cooling can be finished in one jacket. And outside the jacket is covered with alumina silicate to preserve temperature. It can prevent operators from scalded and ensure production safety. Kettle cover is equipped with various quick-connection interfaces for optional according to requirements. (axenic breathing apparatus, materials inlet, vacuum pump interface, cleaning ball, CPI interface, micro quantity materials inlet, sight glass(one unit), vacuum gauge). The part contacting with materials is excellent stainless steel (For medical use, adopt SS316L, interior mirror polished. Mixing device is clean and manufactured complying with GMP standard.)

Specification :

• Power Supply : 380V, 50/60Hz (Can be customized)
• Speed Adjustment : Frequency Converter
• Materials : The part contacting with materials is SS304 or SS316L.
• Heating Method : Electric Heating, Steam Heating
• Vacuum Degree : -0.08 MPa
• Height Adjustment : Hydraulic Lifting, Electric Lifting

The high linear velocity (generated at the high speed rotating rotor of the High-shear Homogenizing Emulsifier) and strong kinetic energy (generated by the high frequency mechanical effect) put the materials under comprehensive action such as strong shearing, centrifugal extrusion, hydraulic friction, crash etc between the precision gap of the stator and rotor. As the result, the solid phase, liquid phase and gas phase which is insoluble at beginning will prompt evenly dispersed and emulsified after adopting mature production processing and proper quantity additives. After high-frequency circulation, stable materials with high quality are obtained in a short time.

Main Features :

• Vacuum Homogenizing Emulsifier is non-standard designed and manufactured according to customer's production processing. It is suitable for materials requiring for being emulsified and mixed under vacuum condition. Low-speed scraper is optional for emulsifying and mixing high viscous materials. It can match with Inline High-shear Emulsifier to carry out dispersing, emulsifying, homogenizing and mixing processes. 

• Following systems are optional according to requirement: Batching System, Discharging System, Cooling/Heating Temperature Control System, Vacuum System, Nitrogen Protection System, Condensation and Recovery System, PH Value On-line Measurement and Control System, CIP Cleaning System etc. 

• It is with wide application range and the processes are controllable. 

• It can be up to Sanitary Grade at request for mid batch or industrial production in industries such as medicine, food, cosmetic etc.

Specification :

• Power Supply : 380V, 50/60Hz(Can be customized)
• Materials : The part contacting with materials is SS304 or SS316L.
• Heating Method : Electric Heating, Steam Heating
• Vacuum Degree : -0.08 MPa
• Height Adjustment : Hydraulic Lifting, Electric Lifting

• Capacity : 50-5000L

Remarks :

• Reference parameter is not listed because it is non-standard machine. If need more information about technical parameter or reasonable configuration, please feel free to contact with our sales engineer. 

• If works under special environment such as high temperature, high pressure, explosive, combustible, corrosive etc, correct data is required for correct model selection.

• The above data and picture is subject to change without notice. The accurate parameter should be subject to the object.